Classic BBQ Pulled Pork Sandwiches

Category: Cozy, Hearty Recipes That Feel Like Home

This Southern-inspired BBQ favorite features generously spiced pork shoulder, rubbed and marinated for robust flavor. After a slow roast or effortless slow cooker session, the meat transforms into tender shreds bursting with smoked paprika, brown sugar, and subtle heat. The pork soaks up apple cider vinegar and apple juice (or beer) for tang and juiciness. Served hot, tossed in tangy sauce and heaped onto fresh buns, it’s perfect for crowd gatherings. Top with coleslaw to balance the smoky richness and serve in large trays to keep everything warm and inviting throughout your event.

A woman with a smile on her face.
Created By Melanie Carter
Updated on Tue, 01 Jul 2025 20:57:31 GMT
A pan of pulled pork with BBQ sauce. Pin
A pan of pulled pork with BBQ sauce. | mellierecipes.com

Classic BBQ pulled pork feeds a crowd and transforms a humble cut of pork into melt in your mouth sandwiches brimming with tangy smoky goodness. Whether you are cooking for a backyard party or prepping for a big family gathering this hands off recipe is a lifesaver for feeding hungry mouths with almost no fuss.

I made this for a summer reunion and it seriously saved my sanity Nothing disappeared faster than those saucy pulled pork sandwiches piled high with coleslaw

Ingredients

  • Pork shoulder Boston butt: A well marbled cut perfect for shredding Choose bone in for extra flavor or boneless for easy handling
  • Kosher salt and black pepper: The foundation for a savory seasoned crust Use coarse salt and freshly cracked pepper for best taste
  • Smoked paprika: Gives the signature BBQ depth and subtle smokiness Spanish smoked paprika is my pick if you can find it
  • Brown sugar: Balances all the spices and adds a caramel note Look for fresh soft brown sugar to avoid clumps
  • Garlic powder onion powder and chili powder: Build up the savory kick Go for high quality powders that smell fresh not dusty
  • Cumin: Brings warmth and a hint of earthiness Whole seed cumin toasted and ground at home gives best flavor
  • Cayenne pepper: Adds optional background heat Taste your cayenne for potency before adding
  • Apple cider vinegar: Adds tang to balance richness Unfiltered raw vinegar brings extra brightness
  • Apple juice or beer: Sweet and aromatic Pick a juice that is fresh not from concentrate or a mild easy drinking beer
  • BBQ sauce: The star of serving Choose your favorite style Some like sweet Memphis sauce others love a Carolina vinegar base
  • Soft sandwich buns or dinner rolls: Toast them lightly before serving for sturdy sandwiches
  • Coleslaw: Adds refreshing crispness Homemade or store bought both win here

Step-by-Step Instructions

Prep the Pork:
Trim the pork shoulders by removing most of the surface fat but leave a little for self basting This keeps the meat juicy during hours of slow cooking
Make the Spice Rub:
In a big bowl combine salt pepper smoked paprika brown sugar garlic powder onion powder chili powder cumin and cayenne Mix very thoroughly so the flavors distribute evenly
Season the Pork:
Pat the pork dry and rub on the seasoning blend Press it in all over for best coverage Let it sit for at least one hour or overnight in the fridge for rich deep flavor
Choose and Prep Cooking Vessel:
For oven use roasting pans that fit the pork snugly For slow cooker cut pork into large chunks to fit in cooker insert
Add Liquids:
Pour apple cider vinegar and apple juice or beer around the pork in your pan or slow cooker It should come up about half an inch in the pan
Slow Cook the Pork:
For oven roast covered at 275 degrees Fahrenheit for eight to ten hours until the pork is fork tender and interior hits 195 to 205 degrees Fahrenheit For slow cooker cook on low for ten to twelve hours until it shreds easily
Shred and Rest the Pork:
Let the pork rest out of the oven or slow cooker for thirty minutes Using forks or meat claws shred the pork into bite size pieces mixing it into all those savory juices
Sauce and Serve:
Mix some of the BBQ sauce directly into the pork or serve sauce on the side Pile the pulled pork high on buns and add a generous scoop of coleslaw if you like Serve everything up in trays that keep it warm for your guests
A pan of pulled pork with a brown sauce. Pin
A pan of pulled pork with a brown sauce. | mellierecipes.com

My favorite part is always the toasty end bits that get a little crispy around the edges When my cousin and I cooked this for our family reunion we could not stop sneaking bites right from the pan before anyone else arrived

Storage Tips

Pulled pork stores well in the fridge for up to four days Keep it in the cooking juices to stay moist For longer storage freeze portions in airtight containers up to three months Thaw overnight in the fridge and reheat gently with a splash of extra BBQ sauce to refresh flavor

Ingredient Substitutions

Try boneless pork shoulder if you want easier trimming or serving For a different liquid substitute orange juice for apple juice or use ginger ale for a bit of sweetness You can swap out the spice rub spices to match your favorite regional BBQ traditions

Serving Suggestions

Nestle the pork into warm sandwich buns with a pile of creamy coleslaw Serve on top of baked potatoes or sweet potatoes for a hearty twist Pulled pork is also great over nachos or as a taco filling on busy weeknights

A large tray of pulled pork with a brown sauce. Pin
A large tray of pulled pork with a brown sauce. | mellierecipes.com

Cultural and Historical Context

Pulled pork is rooted in the American South where whole hog BBQ slow cooked over wood coals is a prized tradition Using pork shoulder lets home cooks get that classic flavor with less effort Regional BBQ sauces create a range of tastes from tangy vinegar based Carolina to sweet and sticky Memphis style

Recipe FAQs

→ What cut of pork works best for shredded sandwiches?

Pork shoulder, often called Boston butt, is ideal due to its marbling and ability to become tender and juicy when slow-cooked.

→ Is it necessary to marinate the pork overnight?

For maximum flavor, letting the pork rest with the spice rub overnight is recommended, but at least an hour also works well.

→ Can apple juice be substituted in the cooking liquid?

Yes, beer or even water with a splash of vinegar can be used as alternatives for apple juice in the braising liquid.

→ How do I know the pork is done?

The pork is ready when it reaches an internal temperature of 195-205°F and shreds easily with forks.

→ How should leftovers be stored?

Store leftover pulled pork refrigerated in an airtight container for up to 4 days, reheating gently before serving.

Classic BBQ Pulled Pork

Slow-cooked pork shoulder, seasoned and shredded, served with tangy sauce on soft buns.

Prep Time
40 minutes
Cooking Duration
600 minutes
Overall Cooking Time
640 minutes
Created By: Melanie Carter

Recipe Category: Comfort Food Classics

Skill Level: Moderate

Cuisine Style: American

Result Amount: 65 Portions (65 portions of pulled pork sandwiches)

Diet Preferences: Dairy-Free Option

What You’ll Need to Make This

→ For the Pork

01 15 kg pork shoulder (Boston butt), bone-in or boneless
02 160 g kosher salt
03 160 g ground black pepper
04 160 g smoked paprika
05 160 g brown sugar
06 80 g garlic powder
07 80 g onion powder
08 80 g chili powder
09 80 g ground cumin
10 45 g cayenne pepper (optional, for heat)
11 650 ml apple cider vinegar
12 650 ml apple juice or beer

→ For Serving

13 9.5 litres BBQ sauce (your preferred variety or homemade)
14 65 sandwich buns or dinner rolls
15 Coleslaw (optional, recommended for serving)

How to Prepare

Step 01

Trim any excessive fat from the pork shoulders, leaving a moderate layer for moisture retention.

Step 02

Combine kosher salt, black pepper, smoked paprika, brown sugar, garlic powder, onion powder, chili powder, cumin, and cayenne pepper (if desired) in a large bowl.

Step 03

Apply the rub thoroughly to all sides of the pork shoulders, ensuring even coverage. Allow to marinate for at least one hour, or refrigerate overnight for intensified flavour.

Step 04

Preheat oven to 135°C. Place pork shoulders in large roasting pans, fat side up. Pour apple cider vinegar and apple juice (or beer) into the pans. Cover pans tightly with foil and roast for 8–10 hours, or until the internal temperature reaches 90–96°C. Rest pork for 30 minutes before shredding using forks or meat claws.

Step 05

Cut pork into large chunks and position in slow cookers. Pour apple cider vinegar and apple juice (or beer) over the pork. Cook on the low setting for 10–12 hours until completely tender. Shred the meat in the cooker, combining with its savoury juices.

Step 06

Toss the shredded pork with BBQ sauce or serve the sauce on the side. Serve generously on sandwich buns, topped with coleslaw if desired. Maintain warmth and presentation by transferring to large aluminium trays.

Extra Tips

  1. Allowing the pork to marinate overnight deepens flavour penetration and yields superior tenderness.

Tools Required

  • Large roasting pans or slow cookers
  • Meat thermometer
  • Aluminium foil trays
  • Sharp knives
  • Tongs
  • Towels or heatproof gloves

Allergen Info

Review ingredients carefully for allergens. Reach out to your healthcare provider if you’ve got specific concerns.
  • Contains gluten if served with standard sandwich buns.

Nutritional Information (Per Serving)

Remember, this info is purely for reference and isn’t meant to replace dietary guidance.
  • Caloric Value: 475
  • Fat Content: 24 grams
  • Carbohydrate Content: 33 grams
  • Protein Content: 32 grams