Best Hearty Italian Sausage Bake

Category: Cozy, Hearty Recipes That Feel Like Home

This hearty Italian sausage bake layers whole wheat penne, chicken sausage, and colorful bell peppers in a savory marinara sauce. Topped with a blend of mozzarella and Parmesan, the dish is baked until bubbly and golden, then finished with a sprinkle of fresh basil or parsley. Simple steps include sautéing veggies, combining everything in a baking dish, and letting the oven work its magic. It’s a comfort food classic that comes together quickly, making it perfect for busy evenings or meal prep. Serve warm and enjoy the vibrant Italian flavors at your table.

A woman with a smile on her face.
Created By Melanie Carter
Updated on Sat, 12 Jul 2025 01:55:20 GMT
A hearty Italian sausage bake in a glass dish. Pin
A hearty Italian sausage bake in a glass dish. | mellierecipes.com

This hearty Italian sausage bake is all about comfort food that feels special but comes together fast even on busy weeknights. Filled with plenty of vegetables, lean sausage, and just enough cheese for that gooey topping, this bake is my answer when everyone wants something cozy and there are leftovers for tomorrow’s lunch.

Ingredients

  • Whole wheat penne or any short pasta: brings a hearty texture and extra fiber choose pasta with a rougher surface to grab onto the sauce
  • Olive oil: adds just enough richness and helps sauté the veggies quickly look for extra virgin for best flavor
  • Yellow onion: rounds out the flavor and gives the foundation for the bake choose firm onions with no soft spots
  • Garlic: offers a punch of flavor and pairs perfectly with sausage make sure cloves are firm and no green shoots
  • Bell pepper: adds color and a touch of sweetness go for a firm pepper with shiny skin
  • Chicken Italian sausage: brings protein and bold flavor I like using pre-cooked to speed things up but raw works too just cook it through
  • Sugar free marinara sauce: keeps things light and cuts the sweetness choose a quality sauce with basic ingredients like tomato garlic and herbs
  • Italian seasoning: brings essential herby warmth a blend of oregano basil thyme and rosemary makes it perfect
  • Red pepper flakes: are optional for a gentle kick of heat use sparingly or skip if you prefer mild
  • Part skim shredded mozzarella cheese: makes it melty without being greasy pick a block and shred it yourself for the best melt
  • Grated Parmesan cheese: gives that signature savory finish opt for real Parmigiano Reggiano if possible for fuller flavor
  • Fresh basil or parsley: is the finishing touch for color and brightness look for green vibrant leaves without wilting

Step-by-Step Instructions

Cook the Pasta:
Bring a large pot of well salted water to a lively boil and add the whole wheat penne making sure to stir once or twice so it does not stick together let the pasta cook until just al dente using the time on your package as a guide then drain well and set aside The pasta will finish softening in the oven so it should still have a little bite
Sauté the Veggies and Sausage:
Heat olive oil in a large skillet over medium heat Add the chopped yellow onion and bell pepper cook everything for around four to five minutes stirring occasionally until the veggies have softened but are not browned Add the minced garlic cook for half a minute just until fragrant If using raw sausage add the sliced pieces now and cook until browned on the edges making sure it is cooked through If you have pre cooked sausage simply heat it through with the veggies
Combine and Bake:
Preheat your oven to three hundred seventy five degrees Fahrenheit Pour the cooked pasta plus the sausage and veggie mixture into a big mixing bowl or right in your greased baking dish Stir in marinara sauce Italian seasoning and red pepper flakes mix everything until evenly combined Spoon the whole mixture into a greased nine by thirteen inch baking dish then sprinkle the shredded mozzarella and grated Parmesan cheese evenly over the top
Bake Until Bubbly:
Place the uncovered baking dish on the middle rack of your oven Bake for twenty to twenty five minutes until you see the cheese bubbling and the top starting to turn golden brown If you want extra crisp on top run under the broiler just for a minute or two but watch closely
Rest and Garnish:
Let the hot bake rest for five minutes once out of the oven to help everything set up Sprinkle chopped basil or parsley over the top right before serving for a fresh pop of color and flavor
A pan of sausage and cheese baked in the oven. Pin
A pan of sausage and cheese baked in the oven. | mellierecipes.com

Let leftover bake cool fully then transfer to an airtight container Store in the fridge for up to four days To freeze wrap individual portions in foil and place in a zip top bag Freeze for up to two months When ready to eat thaw overnight and reheat covered in the oven with a splash of water or extra sauce to keep it moist

Ingredient substitutions

If you do not have chicken sausage try turkey sausage or even a mild pork sausage You can swap whole wheat pasta for any favorite variety Regular penne or a gluten free option both work well Bulk up the veggies by adding zucchini mushrooms or a handful of baby spinach tucked in before baking

Serving suggestions

A green Italian style salad with crisp romaine and a good vinaigrette balances the richness I sometimes add crusty sourdough on the side or serve with roasted broccoli for more vegetables For a little extra flavor drizzle a bit of good olive oil over the top after baking

A hearty Italian sausage bake in a glass dish. Pin
A hearty Italian sausage bake in a glass dish. | mellierecipes.com

Cultural historical context

This kind of cozy sausage and pasta bake brings Italian American family cooking to the table It takes the spirit of baked ziti and makes it lighter with whole wheat pasta and lean sausage but keeps the same shareable comfort This is the kind of recipe you might find bubbling away at a Sunday family gathering or potluck

Recipe FAQs

→ Can I use a different type of sausage?

Yes! Turkey, pork, or plant-based sausages all work well. Adjust cooking time for raw sausage if needed.

→ Is a specific pasta shape required?

Short pasta like penne, rotini, or rigatoni holds sauce and cheese effectively, but any shape you prefer can be used.

→ How can I add more vegetables?

Stir in chopped spinach, mushrooms, or zucchini with the sautéed onions and peppers to boost nutrition and flavor.

→ Can this meal be prepared ahead?

Yes, assemble and refrigerate the dish in advance, then bake. Add 5–10 extra minutes to the baking time if chilled.

→ Does this bake freeze well?

After baking, cool completely, cover tightly, and freeze. Thaw overnight in the fridge and reheat in the oven until hot.

Best Hearty Italian Sausage Bake

Sausage, pasta, and cheese blend for a satisfying Italian-inspired dish with vibrant marinara and fresh herbs.

Prep Time
15 minutes
Cooking Duration
30 minutes
Overall Cooking Time
45 minutes
Created By: Melanie Carter

Recipe Category: Comfort Food Classics

Skill Level: Moderate

Cuisine Style: Italian

Result Amount: 6 Portions

Diet Preferences: ~

What You’ll Need to Make This

→ Base

01 225 g whole wheat penne or other short pasta

→ Vegetables and Aromatics

02 1 teaspoon olive oil
03 1 small yellow onion, diced
04 2 cloves garlic, minced
05 1 bell pepper, chopped

→ Protein

06 340 g chicken Italian sausage, sliced (pre-cooked or raw)

→ Sauce and Seasoning

07 480 ml sugar-free marinara sauce
08 1 teaspoon Italian seasoning
09 0.25 teaspoon red pepper flakes (optional)

→ Cheese and Garnish

10 60 g part-skim shredded mozzarella cheese
11 25 g grated Parmesan cheese
12 Fresh basil or parsley, chopped, for garnish

How to Prepare

Step 01

Bring a large pot of salted water to a boil. Add the whole wheat pasta and cook according to package instructions until al dente. Drain well and set aside.

Step 02

Heat olive oil in a large skillet over medium heat. Add diced onion and bell pepper, cooking for 4 to 5 minutes until softened. Stir in minced garlic and sauté for 30 seconds. Add sliced Italian sausage and cook until lightly browned if raw, or until heated through if pre-cooked.

Step 03

Preheat oven to 190°C. In a large mixing bowl or directly in a 33 x 23 cm baking dish, combine the cooked pasta, sausage and vegetable mixture, marinara sauce, Italian seasoning, and optional red pepper flakes. Mix until evenly distributed.

Step 04

Transfer mixture to a greased 33 x 23 cm baking dish. Sprinkle shredded mozzarella and grated Parmesan evenly over the surface. Bake uncovered for 20 to 25 minutes, or until cheese is golden and the dish is bubbling.

Step 05

Remove from oven and let rest for 5 minutes to set. Garnish with freshly chopped basil or parsley before serving.

Extra Tips

  1. Use lean chicken or turkey sausage to reduce saturated fat while maintaining bold flavour.
  2. Whole wheat pasta increases the fibre content and nutrient density of the dish.
  3. Additional vegetables such as mushrooms, spinach, or zucchini can be added for extra nutrition without overpowering the main flavours.
  4. For convenience, the assembled bake can be made ahead, refrigerated, and baked with an extra 5–10 minutes if cold.

Tools Required

  • Large cooking pot
  • Colander
  • Large skillet
  • Mixing bowl
  • 33 x 23 cm baking dish
  • Oven

Allergen Info

Review ingredients carefully for allergens. Reach out to your healthcare provider if you’ve got specific concerns.
  • Contains milk from cheese.
  • Contains gluten from whole wheat pasta.

Nutritional Information (Per Serving)

Remember, this info is purely for reference and isn’t meant to replace dietary guidance.
  • Caloric Value: 310
  • Fat Content: ~
  • Carbohydrate Content: ~
  • Protein Content: ~